Auto Ancillary Study

| Auto Ancillary |

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9/15/2011 | Process Study of an Auto Ancillary Stamping Division |

Auto Ancillary

Process Study of an Auto Ancillary Stamping Division

This report is about the process study of auto ancillary stamping division. It briefly describes the auto ancillary business in India and the various types of products produced by this industry. The report covers various processes in the auto ancillary companies in general and the Production Planning & Control process in particular. The company selected for study in this report is Caparo India Pvt. Ltd.

Table of Contents

Overview of Business 4

Indian Auto Components Industry: 4

Industry Structure 4

Market Size 4

Investments 5

Exports 6

Product Range 7

The Company: Caparo 8

Different Product Category: 8

Vehicle Products 8

Automotive Stampings 8

Welding and Assembling 9

Tools and Dies 9

Stamping 9

SWOT ANALYSIS: AUTOMOBILE COMPONENT MANFACTURER IN INDIA 11

STRENGTHS: 11

WEAKNESS: 11

OPPORTUNITIES 12

THREATS 12

PROCESS FLOW IN AUTOMOBILE ANCILLARY 13

Sales & Marketing 15

Production Planning & Control 15

Centralized Production Planning and Control 16

Decentralized Production Planning and Control 16

Process Planning (Routing) 18

Loading 18

Scheduling 18

Master Schedule 18

Manufacturing schedule 19

Combining Functions 19

Dispatching 19

Reporting or Follow – up 20

Corrective Action 20

Re-planning 20

Production control 20

Inspection 20

Capacity Planning 20

Resources Planning 20

Raw Material and BoP Requirement Plan 20

Inventory Management 21

Customer Relationship management 21

Procurement 21

Production 21

QUALITY 24

Product Development & Tool Room 25

Maintenance 25

Logistic 25

Finance & HR 25

Conclusion 25

Overview of Business

Indian Auto Components Industry:

The Indian auto component industry has been navigating through a period of rapid changes. Driven by global competition and the recent shift in focus of global automobile...