Supply Chain

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Date Submitted: 10/27/2014 05:37 PM

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Quality in Supply Chain Design

Risk Pooling

1

Outline

Risk Pooling Multi-Stage Models

2

Risk Pooling

Demand variability is reduced if one aggregates demand across locations.  More likely that high demand from one customer will be offset by low demand from another.  Reduction in variability allows a decrease in safety stock and therefore reduces average inventory.

Acme Risk Pooling Case

      

2 warehouses for distribution in New York and New Jersey Customers (that is, retailers) receiving items from warehouses (each retailer is assigned a warehouse) Warehouses receive material from manufacture (Chicago) Lead time: one week Service level: 97 % Fixed ordering cost: $60 per order Inventory holding cost: $0.27 per unit per week

New Idea

Replace the 2 warehouses with a single warehouse (located in some suitable place) and try to implement the same service level 97 %  Delivery lead times may increase  But may decrease total inventory investment considerably.

Historical Data

PRODUCT A

Week

Massachusetts

1

33

2

45

3

37

4

38

5

55

6

30

7

18

8

58

New Jersey

Centralized

46

79

35

80

41

78

40

78

26

81

48

78

18

36

55

113

PRODUCT B

Week 1 2 3 4 5 6 7 8

Massachusetts

New Jersey Centralized

0

2 2

3

4 7

3

0 3

0

0 0

0

3 3

1

1 2

3

0 3

0

0 0

Summary of Historical Data

Statistics Product Average Demand (Weekly) 39.3 1.125 38.6 1.25 77.9 2.375 Standard Deviation of Demand 13.2 1.36 12.0 1.58 20.71 1.9 Coefficient of Variation 0.34 1.21 0.31 1.26 0.27 0.81

Massachusetts

A B

New Jersey

A B

Centralized Centralized

A B

Demand Variation

Standard deviation measures how much demand tends to vary around the average

Gives an absolute measure of the variability

Coefficient of variation is the ratio of standard deviation to average demand

Gives a relative measure of the...