Stationary Rock Crushing Plant 100 Tonshour-50000 Tonshour

Stationary Rock Crushing plant 100 tons/hour-50000 tons/hour

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Stone crushing

Explosives or excavating are used to remove Stone from the earth for crushing. Stone can also be natural, gravel or construction waste. Stone is crushed in two or three different phases: primary, secondary and tertiary crushing. The crushing process often involves one or more phases of screening to separate the different sized varieties.

Crushing process

Mobile track-mounted crushers or stationary crushers are used in the crushing process. An excavator or wheeled loader loads the Stone to be crushed into the crusher’s feed hopper. The feeder moves the Stone material to the crusher.

Rock Crushing plant 100 tons/hour-50000 tons/hour

The crusher breaks the Stone into smaller grain size. The biggest crushers can crack boulders that are about one cubic meter in size. The crusher is powered by a diesel engine. From the crusher, the Stone material is dropped onto the main conveyor that moves the end product upwards and then drops it into one big pile or into the feed hopper of the next crusher. Metal in the Stone material moving along the main conveyor can be separated with a magnet separator, which throws the metal pieces to the side of the conveyor.

The finer portion of the Stone material can be screened out already before it advances to the crusher. The screened material can be directed to the main conveyor and will thus end up in the same pile as the end product, or a secondary conveyor can direct it to a separate pile.

With some crushers, equipment attached under the main conveyor can screen and sort the end product into two or three separate piles based on the fraction size. The end product piles are removed as needed with a...