Analysis of Sheet

OLD METHOD-Placed on the pallet Activity 1:Loading Job on m/c Sr. No. 1 Moves 3-4 steps to grasp hoist 2 Grasp hoist 3 4 5 6 7 8 9 10 Moves 3-4 steps to 3600 tilting unit Fixes tackle on lower hole Drags the job out Removes tackle Places tackle in upper hole Presses button on pendant Lifts job Places job on machine bed X (sec)

Elements

A 6 0 6 0 0 0 0 0 3

B 0 0 0 0 0 0 0 0 0

G 0 1 0 0 0 0 0 0 0

A 0 0 0 0 0 0

B 0 0 0 0 0 0

P 0 0 0 3

M

I

T

A

B

P

A 0 0 0 0 0 0 0 0

TMU 60 10

3 3 6 3 0 0 3

0

0

0 1.75

0

60 30 30 30 60 30 48.65 0 60 TOTAL(TMU) 418.65 TOTAL(sec) 15.06

Activity 2: Fixing the Job Sr. No. 1 2 3 4 5 6 Lowers job on machine Removes tackle Pushes the job Clamps job by magnetic liver Tighter screw Rotates handwheel X (sec)

Elements

A 6 0 0 0 0 0

B 0 0 0 0 0 0

G 0 0 3 0 0 1

A 0 0

B 0 0

P 6 3

M

I

T

A

B

P

A 0 0 0 0 0 0

TMU 120 30 60 10 60 40 320 11.51

3 1 0 0 0 3

0 0 0

0 0 F6 0 TOTAL(TMU) TOTAL(sec) 0 0 0

Activity 3: Machining Process (MM) Sr. No. 1 Starts machine by lever switch 2 Machine drilling time X (sec) 3 0 45.5

Elements

A 0

B 0

G 0

A

B

P

M

I 0

T

A

B

P

A 0

TMU 30 1264.9 1294.9 46.57

TOTAL(TMU) TOTAL(sec) Activity 4: Unloading of Job Sr. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Elements Stops machine Rotates hand wheel (2 rotations) Undoes the screws Moves magnetic lever backwards Drags the job out Moves 3-4 steps to get tackle+hoist Attaches tackle to job Presses button Lifts job Places job on machine stand (1 step) Turns job through 180 (tackle+hoist) Moves 2-3 steps to conveyor Brings auto-tilt conveyor rack down by button (foot operation) Moves back to the job (5 steps) Attaches tackle to job Press button Lifts job Places job on pallet (5-6 steps) Removes tackle Moves back to machine 6 steps

0

A 0 6 0 0 6 6 0 0 3 0 6 6 6 0 0 10 1 6

B 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0...